Fortuny 2.0: the beads

The beaded trim on Fortuny’s Delphos gowns isn’t just decorative.

Silk (or, at least, the silk I used) gets very springy when pleated and stands away from the body. This works against the iconic slim silhouette. The seams need weight to hug the body, and the beads provide the weight.

I used plastic beads on my ages-ago polyester Fortuny but they weren’t hefty enough to do the job. They really need to be glass or clay, and I was determined to use the Murano glass beads Fortuny traditionally used.

Easier said than done.

Almost every original Delphos shows a pale, matte, square bead with subdued stripes, and every modern bead sold as “murano glass” was either the wrong shape, too glossy, or had too much contrast. If they make ’em like they used to, I couldn’t find them. Disappointing. But I found a reasonable alternative.

African gooseberry beads (link is to the ones I ordered, but Google nets a variety of vendors and color combinations) provide an adequate substitute. They’re matte glass and the orange and brown stripes were about as subtle as I could find.

Edge of blue pleated fabric with orange and white striped beads placed at 1" intervals

As near as I can tell from examining Fortuny originals, the beads are strung on a cord that is couched to the seam with beads secured at regular intervals. Couching sewing machine feet notwithstanding I am again doing these by hand to avoid crushing these hard to find beads. I’m using a ruler to ensure that they’re evenly spaced.

Of course, as soon as I start this I discover Threads magazine documented a similar technique back in 2014 that eliminates the cord, but I’m continuing with Fortuny’s tried and true.

Fortuny 2.0: the shoulder

I sewed the 4 panels together. This was time-consuming but simple as it was all selvage to selvage, so no hand finishing was needed on top of that. But then I needed to shape this tube into something resembling a dress.

I opted to go the simple route: opening all 4 seams about 10″ at the top gave me a v neck, v back, and armholes, easily adjusted later if they cut too deep or not deep enough. The original Fortunys from the 1910s-40s seldom had a v neck but I didn’t want to mess with the (likely?) difficulty of shaping a scoop neck in already-pleated fabric! However, the v-neck is consistent with the “reimagined” dress* they made for Lady Mary in the Downton Abbey movie**.

So, I needed to shape 2 raw edges into 2 tapered shoulders, how to do that? I turned under the raw edges and then sewed a running stitch on either side of the seam to pull into tight gathers. Once gathered, I sewed the pleats to a strip of twill tape as I not only needed some kind of reinforcement for the delicate fabric but something stronger than only thread to keep the gathers in place in slippery silk.

close up of tightly pleated material sewn to a strip of cotton tape
Yes, the stitching is ugly, but the tape was wider than the seam allowance so I improvised.

I think it turned out rather well.

tightly gathered pleats

Next up: turning under the edges of the neckline and armholes and reinforcing these if needed.

*My heart leaps at the thought that the Fortuny company might start making the Delphos/Peplos again! But this article is from 2017 and I’m not seeing any movement in that direction.

**I haven’t seen the movie.

Fortuny 2.0: the assembly

I’m sewing it together by hand. There’s no way to do this by machine, if for no other reason that the pleating makes it almost impossible to line up the edges correctly.

uneven edge of pleated fabric pinned together
Ultimately I gave up on pins and just held the pieces together by hand about an inch at a time. If I ever do this again I’m not going to pleat the seam allowances.
two spools of blue thread, one clearly labeled Sulky mercerized 100% cotton
Cotton thread because 1) Mariano Fortuny didn’t have polyester in the 1920s and 2) to create  a deliberate point of weakness. If the dress ever tears it will be along the seam first because cotton is weaker than silk.

The edges are finished so no complicated raw edges to turn under. I sewed it with running stitch with a 1/4″-3/8″ seam. I could only use 12-18″ length of thread at a time because it wanted to twist up on itself at any longer than that.

And yeah, I’m sewing all 4 pieces long edge to long edge into a big tube. I’ll figure out armholes, shoulder seams, and neckline after I get the large pieces together.

Fortuny 2.0: the cutting

I could cut the tension with a pair of scissors but held off because you did can’t undo a cut.

Last week I lost a good bit of length in the pleating process, shrinking my 8 yards to around 6 1/2. After a week of letting the fabric “relax” it stretched(?) back out to a final length of 7 yards, 11 inches.
blue pleated fabric draped over a dress form

So Sunday I spent about 2 hours draping it on my dress form (calibrated to my height and dimensions) to see if I had enough for 4 lengths. In the end, I had just enough. I maybe could have done it with a bit less than 7 yards but I want the dress to be long enough to flute out over my feet the way you see in some displays.

Each length is roughly 1 yard, 29 inches. I can only estimate because the pleating gives the fabric a “springy” quality that also makes it difficult to mark and cut it perfectly straight across. Good thing I have a little extra length to work with!

Next week: the assembly (or the start of it).

Fortuny 2.0: the unwinding

After twisting it up for pleating at the beginning of what ended up being a very eventful time for me, I am finally getting back to the Fortuny-style pleated gown (check the Fortuny tag for other posts). Last summer’s project becomes this summer’s project, and hopefully this leg of it won’t take as long as the last.

First I had to unwind this fabric that had been locked in a tube sock for 6 months.  It took about a month to dry completely, and I was a little afraid it might have gone moldy in the process. No such bad luck:

long coil of twisted blue fabric draped over a table, over a dress mold, and continuing on

It took about 2 hours to pull all the thread out and off of it.

ziploc bag of lots of tangled thread
Ziploced for disposal, as I have 3 cats that MUST NOT get hold of any thread. Photo, like all the others, my own.

Gathering every ~3″ or so did result in very tight pleats but as with my polyester version, the gathering places are pretty obvious, creating horizontal lines that aren’t evident in Fortuny’s originals. I’m hoping these might become less obvious after the fabric is unwound for a while:
vertically pleated silk with very obvious horizontal "stripes" where it was gathered

Also due to broken threads or gathering placed too far apart I wound up with the odd unpleated “blob”, which I’m accepting as just one of those imperfections of the handmaking process:

unpleated "blob" in middle of pleated fabric

My original 45″ wide fabric pleated down to 7″ wide, and shortened by about a yard and a half(!)

My research suggests that Fortuny made his gown of 4-5 widths of already-pleated fabric, sewn selvedge to selvedge by hand. Given that I am not 21″ around, it had better stretch some! I hope it gains a little length as well as at 5’6″ I don’t think I can get more than 3 widths fabric out of 6 1/2 yards.

To these ends I’m letting the fabric relax for a week or so, first horizontally and then vertically. I don’t really have room for either so I’m having to improvise.

pleated fabric stretched across 2 rooms
This solution didn’t work out as my cats couldn’t leave it alone.

TL;DR: the fabric lost a lot of width and a good chunk of length in the pleating process, suggesting that should I do this again I start with 10 yards! It’s very finely pleated, though somewhat unevenly. It needs to relax some before I can cut it.

side project update

So remember that sewing project I last posted about in August? Yeah, these things take more time than you’d expect. As of late September I finally had all of the fabric gathered:

lengths of fabric gathered with thread at 4" intervals
This looks simple, but it has to be done by hand, so it takes a while.

Only this past weekend did I soak the full length in water, stick one end in a door to hold it still, and twist. Then double up and twist it again, etc. Fun fact: silk is so fine that it twists down very, very small, especially when wet. That’s how you fit this:

long, long strip of blue cloth draped around a basement
8 yards baby!

Into a kneesock:

kneesock stuffed with something, knotted at the opening
Yes, I used a fencing sock. What else?

And there it will stay for a week at least. I don’t want to toss it in the dryer because friction and heat might damage the fabric, and as tight as it’s compressed I expect it will lake a long time to air dry. My test piece took at least 2 days and it was only 6″ wide:

tightly pleated scrap of silk
And it pleated down to about 1 1/2″. Do the math on my 45″ wide fabric.

The fabric will lose a lot of width, but that’s why I got 8 yards of it. Fortuny himself used 4-6 widths of pleated fabric on each dress so I estimated pretty conservatively.

summer sewing project

my Remember that fabric I posted a few months ago? This is what I’m doing with it:

closeup of threaded needle in fabric, very small stitches
By hand. It’s the only way. These photos don’t do the color justice.
rows and rows of gathering stitches on wrinkled fabric
Every 4 inches. 8 yards to go…

I’m trying to make a mock Fortuny Delphos gown, this time out of silk. I made one years ago out of polyester because heat-set pleats stay in synthetic fabrics, but it’s rather stiff and doesn’t have the same flowing drape as silk.

coiled and twisted green fabric with many tiny pleats
Pretty, but just not the same. Photo author’s own.
old Threads magazine article on how to make mock Fortuny pleats: Gather fabric at both ends, pull gathering threads taut, soak the fabric, twist, and dry in the microwave
My technique, but I’m taking it up to 11. Via Pinterest.

It’s time consuming because to ensure the gathering threads won’t catch the fabric they have to be done by hand, and to ensure tight pleats throughout I need more gathering threads than just the ends. This costumer gathered every 4 inches or so and got fantastic results, though I think she used a drying technique that involved hair perm solution, to make the pleats stay. I think this would irritate my skin so I’m doing it Fortuny’s way (or what we think was Fortuny’s way – the patent images are vague, probably deliberately) – which means if I ever wash it I repleat, by hand, every 4″.

I’ve loved Fortuny gowns since I was a teenager. I’ve even “visited” garments behind the scenes trying to figure out how they were pleated and assembled. The theory I’m working with was that the pleating was performed first, then the fabric panels sewn together by hand.

I’ll let y’all know how it goes.